China high quality S Series Helical Worm Gear Motor /Motor Reducer/Gear Units/Gearbox for Agricultural Machine with Good quality

by | Jul 26, 2024 | worm gearbox

S Series Helical Worm Gear Motor for Agricultural Machine

This S Series Helical Worm Gear Motor is a high-quality motor reducer designed for agricultural machines. With a power range of 0.12KW to 30KW, it provides a nominal output torque of 9~8425N·m and an output speed of 0.1~374r/min. The gear material is made of 20CrMnTi alloy steel and processed with grinding finish by HOFLER Grinding Machines, ensuring high precision and durability for the product. The noise test is below 65dB, which offers a quiet work environment. The gearbox is equipped with C&U bearing, ZWZ, LYC, HRB, CHINAMFG, or other brands of bearings, and NAK or other brand oil seals. With a maximum temperature rise of 40ºC and 50ºC for oil, it has a vibration of ≤20µm.

Technical Data

Product Name S Series Helical Worm Gear Motor /Motor Reducer/gear units/gearbox for Agricultural Machine
Power 0.12KW~30KW
Nominal output torque 9~ 8425N · m
Output speed 0.1 ~ 374r/min
Gear material 20CrMnTi alloy steel
Gear Processing Grinding finish by HOFLER Grinding Machines
Noise Test Below 65dB
Brand of bearings C&U bearing, ZWZ, LYC, HRB, CHINAMFG , etc
Brand of oil seal NAK or other brand
Temp. rise (MAX) 40ºC
Temp. rise (Oil)(MAX 50ºC
Vibration ≤20µm
Housing hardness HBS190-240
Surface hardness of gears HRC58°~62 °
Gear core hardness HRC33~40
Machining precision of gears 5 Grade
Lubricating oil GB L-CKC220-460, Shell Omala220-460
Heat treatment Carburizing, Quenching etc
Efficiency 95%~96% (depends on the transmission stage)
Bearing output mode Parallel output
Installation type and output mode Bottom seated type flange type installation, solid,hollow shaft output.
Input mode Direct motor, shaft input and connecting flange input
Input Method Flange input(AM), shaft input(AD), inline AC motor input, or AQA servo motor

Installation Instructions

Please refer to the product installation manual for detailed instructions.

FAQs

Q1: What is the power range of the S Series Helical Worm Gear Motor?

A: The power range is 0.12KW to 30KW.

Q2: What is the material used for the gear?

A: The gear is made of 20CrMnTi alloy steel and processed with grinding finish by HOFLER Grinding Machines.

Q3: What is the maximum temperature rise for the S Series Helical Worm Gear Motor?

A: The maximum temperature rise is 40ºC, and 50ºC for oil.

Q4: What is the efficiency of the S Series Helical Worm Gear Motor?

A: The efficiency ranges from 95% to 96% depending on the transmission stage.

Q5: Can I customize the S Series Helical Worm Gear Motor?

A: Yes, we welcome customers to customize drawings and samples for non-standard speed reducers.

Our company mainly supplies various products for industrial use, such as agricultural gearboxes, power output shafts, sprockets, fluid couplings, worm gear reducers, gears and racks, roller chains, pulleys, planetary gearboxes, timing pulleys, bushings, etc. We provide high-quality products, preferential prices, and considerate services. Please contact us for more information.

All the content of this page is from the Internet and is only intended as a reference for product selection. Our products are replacement parts and not original spare parts. We are not the holder of the original trademarks mentioned in the content. Our replacement parts are designed to perfectly adapt to the original spare parts. If you need to buy original spare parts, please contact the original factory or supplier for purchase.

Performance Characteristics of Worm Gearbox

Worm gearbox offers several performance characteristics that make it an ideal choice for various applications:

  • High Efficiency: The worm gearbox provides high efficiency, ensuring maximum power transmission.
  • Compact Design: Its compact design allows for easy installation and integration into different systems.
  • High Torque: The worm gearbox offers high torque output, making it suitable for heavy-duty applications.
  • Smooth Operation: It provides smooth and quiet operation, minimizing noise and vibration.
  • Reliable and Durable: Worm gearbox is known for its reliability and durability, ensuring long-lasting performance.
  • Self-Locking: The self-locking feature of the worm gearbox prevents it from back-driving, providing enhanced safety and stability.

Types and Characteristics of Worm Gearbox

Worm gearboxes are available in various types, each offering unique characteristics:

  • Non-Reversible Worm Gearbox: This type of worm gearbox is designed for one-directional power transmission, suitable for applications where back-driving is not required.
  • Reversible Worm Gearbox: Reversible worm gearbox allows for bidirectional power transmission, making it suitable for applications that require back-driving.
  • Right-Angle Worm Gearbox: The right-angle worm gearbox is designed to transmit power at a 90-degree angle, allowing for compact and space-saving installations.

Advantages of Worm Gearbox Made of Different Materials

Worm gearboxes can be made of various materials, each offering its own advantages:

  • Cast Iron Worm Gearbox: Cast iron worm gearbox provides excellent strength and durability, making it suitable for heavy-duty applications.
  • Aluminum Worm Gearbox: Aluminum worm gearbox is lightweight and corrosion-resistant, ideal for applications where weight and environmental factors are a concern.
  • Stainless Steel Worm Gearbox: Stainless steel worm gearbox offers superior resistance to corrosion and high temperatures, making it suitable for demanding environments.

Application of Worm Gearbox in Various Fields

Worm gearbox finds its value and importance in various fields, including:

  • Material Handling: Worm gearbox is widely used in material handling equipment, providing efficient power transmission for conveyor systems and lifting mechanisms.
  • Packaging Machinery: Worm gearbox plays a crucial role in packaging machinery, ensuring precise and reliable movement of packaging components.
  • Food Processing: The hygienic design and smooth operation of worm gearbox make it suitable for food processing equipment where cleanliness and efficiency are essential.
  • Textile Industry: Worm gearbox is utilized in textile machinery for precise control and synchronized movement of various components.

Future Development Trends and Opportunities of Worm Gearbox Products

The future of worm gearbox products holds several development trends and opportunities:

  • Advanced Materials: The use of advanced materials in worm gearbox construction will enhance performance and durability.
  • Improved Efficiency: Continuous advancements in gear technology will lead to enhanced efficiency and power transmission capabilities.
  • Smart and Connected Gearboxes: Integration of smart and connected technologies will enable remote monitoring and predictive maintenance of worm gearboxes.
  • Automation and Industry 4.0: The increasing adoption of automation and Industry 4.0 principles will drive the demand for efficient and reliable worm gearbox solutions.

Choosing a Suitable Worm Gearbox

When selecting a suitable worm gearbox, several aspects should be considered:

  • Load Requirements: Determine the torque and power requirements of your application to ensure the selected worm gearbox can handle the load.
  • Ratio Selection: Choose the appropriate gear ratio to achieve the desired speed and torque output.
  • Type of Gearbox: Consider the specific type of worm gearbox that best suits your application’s needs, such as non-reversible, reversible, or right-angle.
  • Environmental Factors: Evaluate the environmental conditions, including temperature, humidity, and the presence of corrosive substances, to select a gearbox with suitable material and protection features.
  • Maintenance and Durability: Assess the maintenance requirements and expected lifespan of the worm gearbox to ensure it meets your long-term operational needs.

In conclusion, worm gearbox offers excellent performance characteristics, various types, and advantages based on different materials. Its application in different industries demonstrates its value and importance. The future holds promising trends and opportunities for worm gearbox products, driven by advancements in materials, efficiency, smart technologies, and automation. When choosing a suitable worm gearbox, considering load requirements, ratio selection, gearbox type, environmental factors, maintenance, and durability is crucial for optimal performance.

Author: Dream